rdssdi wrote:
If you decide to replace the loom label all terminals and connectors and sent this to the loom maker as "standard" ordered looms will most likely not be a perfect match. I did this with my entire wiring. I sent a list of modifications and the old harnesses to autosparks in the UK. The looms fit and functioned without problem.
Bob
Bob, that is a terrific suggestion. Biggest problem with a new loom seems to be that there are so many variants for the Plus 2. I think there are 8 or 10 diagrams in by manual, let alone LHD & RHD. Add in a few mods made over the years by a PO and mods you want yourself. Little wonder it is so difficult to get a matching one! Didn't know the supplier would look over one's original.
I think 12 hours is a reasonable estimate for an experienced pro working in a methodical manner. Allow yourself a bit more! Very doable though, and worth it in the long run, not just for the $ savings.. You will be able to judge the loom condition yourself and repair as required.
If heater is questionable/noisy, absolutely remove and check over while you are in there. Not a big deal once you are in there with the dash completely removed. Mine had no sealing foam left on the flaps, it had dissolved. Sounds like your fan motor might be going or is rubbing on the housing; it is very tight clearance. Might be an easy fix. Think it would be a pretty big job to go in there again for just the heater as some of the wires are not easy to disconnect to get the dash completely removed and out of the way. Not a big deal if you are removing all the switches and gauges, but a lot of work if required to just get at the heater box.
Personally I would not change the dash without replacing the loom completely, certainly after looking at the state mine was in. But this makes it a much bigger job. Maybe take a very close look under there to assess wire condition overall before starting?
Let us know how you make out and best of luck; its a big job but well worth it!