Lotus Elan

Another newbie to the forum.

PostPost by: RichC » Tue Jun 13, 2017 7:42 pm

i think u have a point there john! Engine mounting on RHS is possibly at fault
looks to me like there might be very little clearance between the inner wing and the airbox?
I had the same problem after my rebuild and replaced the engine mounting with a beefed up one which solved the problem ... and made it sooo much easier to access the weber bolts etc :wink:
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PostPost by: Certified Lotus » Thu Jun 15, 2017 10:14 am

Great story and your restoration is looking good! Keep the faith, your close to being back on the road. I know the feeling of driving a car you have personally restored, it is extremely satisfying and will add a new dimension to every drive.
Glen
72 Europa - 74/2358R
69 Elan S4 - 45/7941 - Sold
64 Elan S1 - 26/0379 Restored
12 Colin 30 - Lotus Racing Kart - Sold
07 Exige S - Wicked Road/Track Car - Sold
07 Exige S - Fast Road/Track Car - Wrecked at track
06 Elise - Track pack - Sold
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PostPost by: Bigbaldybloke » Mon Aug 28, 2017 4:19 pm

I'd like to compliment John Clegg on his eyesight. I've double checked and the engine is indeed not level. This became more obvious once I had the carbs and airbox finally fitted and found minimal clearance between the airbox outlet and the inner wing. The car is level on axle stands so the attached pictures of the spirit level show how far it is out. New engine mounts on order, might as well do both as they are the same age. Question though, what clearance have people typically got between a standard airbox and the inner wing.
In general work is progressing well, if a little slower than anticipated!
Attachments
img_1754.jpg and
Airbox clearance at present
img_1753.jpg and
Close up of spirit level
img_1752.jpg and
Spirit level on cam cover
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PostPost by: Bigbaldybloke » Thu Sep 07, 2017 5:06 pm

Progress update. Good day today, diff dropped out, diff brace fitted and all reinstated, just over two hours. It went easily, bearing in mind the car was already up on stands and all bolts were new and nicely coated in copper slip. To ensure the diff was at the right height I milled approx 1.5mm off the bottom end of the sleeve in the frustacone to compensate for the additional thickness of the brace. These sleeves were originally 41mm and only one washer was originally installed, which I reinstated. Fitted the new alloy tank having slid heat shrink over the tank securing straps to ensure they didn't mark it. I've asked elsewhere which way the filler cap should go, hinge to the front or the rear? Only downside was that while hand turning the drive shafts to get clearance to drop the bolts down through the frustacone, the donuts made a tearing sound and started to come unbounded in places, but they had been sat near full droop for a considerable time and are around 20 years old although they have never driven the car in that time, so they'll be out soon and replaced with cv joint shafts - more expense! Need a few small parts too, washers for the tank banjo fitting and I'm going to fit an earth braid strap to the tank.
Also adjusted the front wheel bearings and fitted the calipers and new pads and pins. Rear calipers look sad so will be looking to exchange them for a reconditioned set. Rear bumper and roof gutters should be back from Derby Plating soon so I can fit them and other bits of trim when they arrive. Target completion of November is looking unlikely now as there is still all the interior trimming to do.
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PostPost by: TeeJay » Fri Sep 08, 2017 9:45 am

Simon, you are making good progress. :D

I’m with you re target completion date/s not being achieved, I’ve missed several this year, always find that much more requires to be done on each stage of the restoration. :(
Trevor
1968 Elan +2 50/0173
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PostPost by: Bigbaldybloke » Wed Sep 20, 2017 4:46 pm

Another update. CV drive shafts collected and fitted, struggled a bit with the first one but the second one went on the easily. Decided to fit the closing plates in the wheel arches while under the car. While cleaning up in the rear arches I noticed the seat belt mounting bracket looked a bit rusty, understatement! Photos below show just how bad it was, but it didn't really look too bad initially. Probably worth people checking these out if they are replacing the sill members, anyway nice new stainless ones now fitted. Noticed that before fitting the rear ones I needed to fit the door catch, which is proving a problem, as so far I haven't located them in the various boxes of car bits around the garage, and mine are the very early type that no one seems to stock :-(
Hopefully I'll find them. Anyway front ones all fitted, I decided to use good quality black silicon to seal them in place with and I have fitted a u shaped rubber edge strip to the new alloy plates where they but up against the inside of the wing. Pleased with the final result even if I do say so myself. Next job is to grovel under the car to replace the engine mounts with uprated ones to hopefully get the engine level again then it's finish the wiring including transferring everything to the nice new dashboard currently hiding behind the wardrobe!
Attachments
img_1887.jpg and
Old and new top seat belt mounting
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PostPost by: wotsisname » Thu Sep 21, 2017 8:03 am

My OE plates looked very similar to the dark brown one shown..
Are you refitting the original Irwin dynalock retractors (if this is what you have) ? [on my +2] There is another thick plate that sits in the wheel-arch and the central bolt passes through (I assume the load in an accident might rip the bolt through the mounting in the picture).
If not the Irwin reels, I'd be interested to know what you are fitting. I am currently looking into options.

Adrian
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PostPost by: Bigbaldybloke » Thu Sep 21, 2017 11:44 am

I'm fitting Securon seat belts, not sure if they are the originals, I suspect not. Some clearer pictures of a belt mounted in position, showing the plate and bolt in place in the wheel arch, the two new inner and outer reinforcing plates and the belt temporarily in place. I needed to make a 3mm thick spacer plate so the belt assembly cleared the plate securing bolt heads. You can see the special belt securing nut which is unlikely to pull through the reinforcing plates
Attachments
img_1889.jpg and
img_1889.jpg and
img_1888.jpg and
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PostPost by: Bigbaldybloke » Thu Sep 21, 2017 11:47 am

Added the wrong picture above, this is the plate in place in the wheel arch
Attachments
img_1890.jpg and
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PostPost by: mbell » Thu Sep 21, 2017 5:46 pm

This is another job on my todo list. My car has the original plates and belts in currently. The original plates just use a nut in the wheel wheel to secure the belt to the outer plate. I suspect that it may originally have been welded to the plate but doesn't seem to be now. Those fastener nuts look like a better solution to me.
'73 +2 130/5 RHD, now on the road and very slowly rolling though a "restoration"
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