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Amend the Manuals as indicated:
ELAN, +2, EUROPA TWIN CAM - Technical Data
Under the heading of 'Cylinder Head', ADD:
Cylinder
head
identification
Small valve 'S' (also Federal Big
Valve) Big
valve 'N' or W (also S/E Stromberg)
Cylinder head depth Small
valve
4.638/4.643in.(11.78/11.79cm) Big
valve
4.598/4,603in.(11.68/11.69cm)
Maximum permissable
metal removal Small 1 valve
.045in. (1.143mm.) Big
valve .010in. (.254mm.)
Under the heading of 'Cylinder Head', ADD:
Valve Seat Inserts -
Outside diameter of insert:
| |
Inlet |
Exhaust |
| Standard |
1.6245/1.6235in. |
1.4995/1.4985in. |
| .005 in. oversize |
1.6295/1.6285in. |
1.5045/1.5035in. |
| .010 in. oversize |
1.6345/1.6335in. |
1.5095/1.5085in, |
| .015 in. oversize |
1.6395/1.6385in. |
1.5145/1.5135in. |
Bore in head:
| |
Inlet |
Exhaust |
| Standard |
1.6210/1.6200in. |
1.4960/1.4950in. |
| .005in. oversize |
1.6260/1.6250in. |
1.501011.5000in. |
| .010 in. oversize |
1.6310/1.6300in. |
1.5060/1.5050in. |
| .015 in. oversize |
1.6360/1.6350in. |
1.5110/1.5100in. |
Under the heading of 'Valve Guides', ADD:
Outside diamater of
guide:
| |
Inlet & Exhaust |
| Standard |
.50001.5005 in. |
| .001 in. oversize |
.50101.5015 in. |
| .005 in. oversize |
.50501.5055 in. |
| .006 in. oversize |
.5060/.5065 in. |
Bore in head:
| |
Inlet & Exhaust |
| Standard |
.4990/.4995 in. |
| .001 in. oversize |
.50001.5005 in. |
| .005 in. oversize |
.5040/.5045 in. |
| .006 in. oversize |
.50501.5055 in. |
ELAN and +2 Only - Technical
Data
I. Under the heading of 'Torque
Loadings', AMEND:
Hubs: Wheel
nuts (octagonal) 200/220 lbs. ft.
(27.65/30.42kg.m.)
ELAN Only - Technical
Data
I . Under the heading of 'Torque
Loadings', AMEND:
Engine
Crankshaft - Connecting rod (big end)
caps 'L' type 25lbs.ft.
(3.45kg.m.) 'C' type 44/46 lbs.ft.
(6.08/6.36kg.m.)
EUROPA TWIN CAM Only - Technical
Data
1. Under the heading of'Torque
Loadings', ADD:
Engine Camshaft
cover nuts 7 lbs.ft. (.96kg.m.)
ELAN, +2,
EUROPA TWIN CAM - Section 'E' (Engine)
1. Page
29 in Elan and +2, page 28 in Europa Twin Cam, AMEND:
Water Pump - to Replace - paragraph 2, delete last sentence and
insert:
Fit new pump seal on the slinger bush with the
carbon thrust face towards the thrust face of the disc
(Part No. A026 E 6127Z), so that they are in abutment to
each other. The rubber face of the disc is nearest to the
impeller, Press assembly into housing.
ELAN and +2 Only -
Section 'E' (Engine)
I Page 14 in +2, page 16
in Elan, ADD;
Cylinder Head - To Replace - paragraph
2:
New cylinder head bolts (Part No. X026 E 0027A)
fitted in Production from Engine No.
18820.
EUROPA TWIN CAM Only - Section 'E'
(Engine)
I Page 9 - Fig. 3,
AMEND: 20° mark on flywheel to TDC
2.
Page 29 - Top of page, ADD: BEFORE paragraph 1, insert the following: If a
new oil dipstick tube has been fitted, it is important that the vertical
height, measured from the sump mounting flange to the top centre of tube, is
4.10 in. (10.47 cm.), if the correct oil level is to be
maintained.
EUROPA TWIN CAM Only - Section 'F'
(Transmission)
1 . Page 8 - After paragraph 4,
ADD: 5. Check end-float of shafts AFTER the pin has been
fitted (see Technical Data).
ELAN Only Section V (Braking
System)
1 - Page 6 Fig. 3,
AMEND.. Delete arrow from small (clutch) reservoir and add
to large (brake) reservoir. 2. Page 21 - Fig. 15,
AMEND: Alter 2.5 in. (5.1cm.) dimension to read 2.75 in. (6.98
cm.)
ELAN, +2, EUROPA TWIN CAM - Section 'L' (Fuel
System)
1. Page 68 in Elan, page 72 in +2,
page 16 in Europa Twin Cam, AMEND: Dellorto Carburetters -To Replace -
paragraph 2, 3rd sentence to read: Tighten the eight nuts progressively until
a .040 in. (1.02mm.) clearance exists between the carburetter flanges and the
spacers.
ELAN and +2 Only - Section V (Fuel
System)
1 . Page 17 in Elan, page 18 in +2, AMEND: Weber
Carburetters - To Replace - paragraph 2, 5th line to read: until a .040 in.
(1 .02mm.) clearance exists between the carburetter flanges and the
spacers. 2. Page 16 - Fig. 6 in Elan, page 19 - fig. 7 in
+2, AMEND: Alter dimension to read .040in. (1.02mm.)
ELAN Only
- Section 'Q' (Clutch)
1. Page 6 - Fig. 4,
AMEND: Delete arrow from large (Brake) reservoir.
EUROPA TWIN
CAM Only - Section 'Q' (Clutch)
1 . Under the heading of Clutch
Adjustment, AMEND: Delete paragraph 4 completely. Alter paragraph 5 to
read paragraph 4. 4. With a second operator inside the car,
fully depress the pedal and check total movement at lever end does NOT exceed
.73 in. (18.54mm.) NOTE: Illustration should be amended to
delete the turnbuckle on the cablel and to a locknut outboard of the existing
nut.
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